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Dr. Garret O'Donnell
Associate Professor, Mechanical, Manuf & Biomedical Eng

Publications and Further Research Outputs

Peer-Reviewed Publications

McDonnell, D. and Balfe, N. and Pratto, L. and O'Donnell, G.E., Predicting the unpredictable: Consideration of human and organisational factors in maintenance prognostics, Journal of Loss Prevention in the Process Industries, 54, 2018, p131-145 Journal Article, 2018 DOI

R. Lupoi, T. Lupton, R. Jenkins, A.J. Robinson, G.E. O'Donnell, Direct manufacturing of diamond composite coatings onto silicon wafers and heat transfer performance, CIRP Annals - Manufacturing Technology, 67, (1), 2018, p185 - 188 Journal Article, 2018 DOI

O'Shaughnessy, S.M. and Sloane, A. and Kearns, A. and Byrne, G. and Trimble, D. and O'Donnell, G.E., Design, characterisation and performance evaluation of a Peltier-driven cryo-adhesive fixture for manufacturing operations, Materials and Design, 141, 2018, p99-109 Journal Article, 2018 URL DOI

Badger, J. and Murphy, S. and O'Donnell, G.E., Acoustic emission in dressing of grinding wheels: AE intensity, dressing energy, and quantification of dressing sharpness and increase in diamond wear-flat size, International Journal of Machine Tools and Manufacture, 125, 2018, p11-19 Journal Article, 2018 DOI

McDonnell, D. and Balfe, N. and O'Donnell, G.E., Analysis of the effects of chemical ageing of ethylene-propylene diene monomer by chemical, spectroscopic, and thermal means, Polymer Testing, 65, 2018, p116-124 Journal Article, 2018 DOI

H. Shipley, D. McDonnell, M. Culleton, R. Coull, R. Lupoi, G. O'Donnell, D. Trimble, Optimisation of Process Parameters to Address Fundamental Challenges during Selective Laser Melting of Ti-6Al-4V: A Review, Journal of Machine Tools and Manufacture, 2018, p1-10 Journal Article, 2018 DOI

Seiler D, Donovan D, O'Donnell G.E, Facing the Information Leaks in Industrial Water Systems: A Concept for Proxy Measurements to Support Water Metering Audits, Procedia CIRP, 2018, 69, 2018, pp597 - 602 Conference Paper, 2018 DOI TARA - Full Text URL

Morgan, J. and O†Donnell, G.E., Multi-sensor process analysis and performance characterisation in CNC turningâ€"a cyber physical system approach, International Journal of Advanced Manufacturing Technology, 92, (1-4), 2017, p855-868 Journal Article, 2017 DOI

Jeff Morgan, Garret E. O'Donnell, Enabling a ubiquitous and cloud manufacturing foundation with field-level service-oriented architecture, International Journal of Computer Integrated Manufacturing, 30, ((4-5)), 2017, p442-458 Journal Article, 2017

S. M. O'Shaughnessy, A. Sloane, A. Kearns, G. Byrne, D. Trimble, G. E. O'Donnell, Design, characterisation and preliminary performance evaluation of a Peltier-driven cryo-adhesive fixture for manufacturing operations , Materials & Design, 141, 2017, p99 - 109 Journal Article, 2017 TARA - Full Text URL DOI

McDonnell, D. and Balfe, N. and O'Donnell, G.E., Chemical ageing effects on the mechanical behaviour of ethylene-propylene diene monomer, Polymer Testing, 64, 2017, p167-174 Journal Article, 2017 DOI

Trimble, D. and Shipley, H. and Lea, L. and Jardine, A. and O'Donnell, G.E., Constitutive analysis of biomedical grade Co-27Cr-5Mo alloy at high strain rates, Materials Science and Engineering A, 682, 2017, p466-474 Journal Article, 2017 DOI

Byrne, G. and Ahearne, E. and Cotterell, M. and Mullany, B. and O'Donnell, G.E. and Sammler, F., High Performance Cutting (HPC) in the New Era of Digital Manufacturing - A Roadmap, 46, 2016, pp1-6 Conference Paper, 2016 DOI

Kerrigan, K. and O'Donnell, G.E., On the Relationship between Cutting Temperature and Workpiece Polymer Degradation during CFRP Edge Trimming, 55, 2016, pp170-175 Conference Paper, 2016 DOI

TRIMBLE, D. and O'DONNELL, G.E., Flow stress prediction for hot deformation processing of 2024Al-T3 alloy, Transactions of Nonferrous Metals Society of China (English Edition), 26, (5), 2016, p1232-1250 Journal Article, 2016 DOI

Morgan Jeff, O'Donnell Garret E., The Cyber Physical Implementation of Cloud Manufactuirng Monitoring Systems , Procedia CIRP , 33 , ( ), 2015, p29 - 34 Journal Article, 2015 DOI URL TARA - Full Text

Morgan, J. and O†Donnell, G.E., Cyber physical process monitoring systems, Journal of Intelligent Manufacturing, 2015, p1-12 Journal Article, 2015 DOI

E O'Driscoll, K Kelly, GE O'Donnell, Intelligent energy based status identification as a platform for improvement of machine tool efficiency and effectiveness, Journal of Cleaner Production, 105, 2015, p184 - 195 Journal Article, 2015 DOI

Badger, J. and Murphy, S. and O'Donnell, G. and Hitchiner, M. and Kitson, S., Diamond dresser wear rates of fused vs. Microcrystalline aluminum oxide, 2015 Conference Paper, 2015

Ervine, P. and Odonnell, G.E. and Walsh, B., Fundamental investigations into burr formation and damage mechanisms in the micro-milling of a biomedical grade polymer, Machining Science and Technology, 19, (1), 2015, p112-133 Journal Article, 2015 DOI

Trimble, D. and O'Donnell, G.E., Constitutive Modelling for elevated temperature flow behaviour of AA7075, Materials and Design, 76, 2015, p150-168 Journal Article, 2015 DOI

Bareggi, A. and O'Donnell, G.E., Thermal and mechanical effects of high-speed impinging jet in orthogonal machining operations: Experimental, finite elements and analytical investigations, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 229, (3), 2015, p379-391 Journal Article, 2015 DOI

A. Byrne, G. Byrne, G. O'Donnell, A.J. Robinson, Case studies of cavity and external wall insulation retrofitted under the Irish Home Energy Saving Scheme: Technical analysis and occupant perspectives, Energy and Buildings, 130, 2015, p420-433 Journal Article, 2015 DOI

Kelly, K & O'Donnell, G. (eds.), Perspectives on Manufacturing, Essays in honour of John Monaghan, Trinity Centre for Bioengineering, Trinity Centre for Bioengineering, 2015, 173 + xxiv pppp Book, 2015

McDonnell Darren, Balfe Nora, Baraldi Piero, O†Donnell Garret E., Reducing Uncertainty in PHM by Accounting for Human Factors â€" A Case Study in the Biopharmaceutical Industry , Procedia CIRP , 38 , ( ), 2015, p84 - 89 Journal Article, 2015 URL DOI TARA - Full Text

D. Trimble, H. Mitrogiannopoulos, G. E. O'Donnell, and S. McFadden, Friction Stir Welding of AA2024-T3 plate - the influence of different pin types, Mechanical Sciences, 6, 2015, p51 - 55 Journal Article, 2015

Trimble, D. and O'Donnell, G.E. and Monaghan, J., Characterisation of tool shape and rotational speed for increased speed during friction stir welding of AA2024-T3, Journal of Manufacturing Processes, 17, 2015, p141-150 Journal Article, 2015 DOI

Morgan, J. and O'Donnell, G.E., The cyber physical implementation of cloud manufactuirng monitoring systems, 33, 2015, pp29-34 Conference Paper, 2015 DOI

McDonnell, D., Balfe, N., Al-Dahidi, S., O'Donnell, G., Designing for human-centred decision support systems in PHM, European Conference of the Prognostics and Health Management Society 2014, Nantes, France, 8-10 July 2014, 2014 Conference Paper, 2014

Barry Aldwell, Jimmy O'Mahony, Garret Edward O'Donnell, The effect of workpiece cooling on the machining of biomedical grade polymers, 9th CIRP Conference on Intelligent Computation in Manufacturing Engineering, 2014 Conference Paper, 2014 TARA - Full Text

Harris, P. and Nolan, S. and O'Donnell, G.E., Energy optimisation of pneumatic actuator systems in manufacturing, Journal of Cleaner Production, 72, 2014, p35-45 Journal Article, 2014 DOI

Rory Stoney, Dermot Geraghty, Garrett O'Donnell, Characterisation of differentially measured strain using passive wireless surface acoustic wave (SAW) strain sensors, IEEE Sensors, 14, (3), 2014, p722 - 728 Journal Article, 2014 DOI

Aughney, N. O'Donnell, G. E., The energy saving opportunity in targeting non-value add manufacturing activities - a structured approach, Journal of Cleaner Production, 2014 Journal Article, 2014 TARA - Full Text

Humphreys Ivor, EisenblÀtter Gerrit, O†Donnell Garret E., FPGA based Monitoring Platform for Condition Monitoring in Cylindrical Grinding , Procedia CIRP , 14 , ( ), 2014, p448 - 453 Journal Article, 2014 TARA - Full Text URL DOI

Barry Aldwell, Ray Hanley, Garret E O'Donnell, Characterising the machining of biomedical grade polymers, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 228, (10), 2014, p1237 - 1251 Journal Article, 2014 TARA - Full Text

K. Kerrigan, G.E. O'Donnell, H. Jouhara, A.J. Robinson, A naturally aspirated convector for domestic heating application with low temperature sources, Energy in Buildings, 67, 2013, p187 - 194 Journal Article, 2013 DOI

Rory Stoney, Dermot Geraghty, and Garret E. O'Donnell, Dynamic Response Analysis of Passive Wireless Surface Acoustic Wave (SAW) Strain Sensors Used for Force Measurement in Turning , International Journal of Automation Technology, 7, (4), 2013, p451 - 460 Journal Article, 2013

Kerrigan, K. and O'Donnell, G.E., Temperature measurement in CFRP milling using a wireless tool-integrated process monitoring sensor, International Journal of Automation Technology, 7, (6), 2013, p742-750 Journal Article, 2013

O'Driscoll, E. and Cusack, D.Ã". and O'Donnell, G.E., The characterisation of energy consumption in manufacturing facilities - A hierarchical approach, International Journal of Automation Technology, 7, (6), 2013, p727-734 Journal Article, 2013

O'Driscoll, E., O'Donnell, G.E., Industrial power and energy metering, a state of the art review, Journal of Cleaner Production, 41, 2013, p53 - 64 Journal Article, 2013 DOI

Harris, P. and Nolan, S. and O'Donnell, G.E. and Meskell, C., Optimising compressed air system energy efficiency - The role of flow metering and exergy analysis, 2013, pp129-134 Conference Paper, 2013

E. Brazel, R. Hanley, R. Cullinane, G.E. O'Donnell, Position-oriented process monitoring in freeform abrasive machining, International Journal of Advanced Manufacturing Technology, 2013, p1 - 8 Journal Article, 2013 DOI

Rory Stoney, Garrett O'Donnell, Dermot Geraghty, Dynamic wireless passive strain measurement in CNC turning using surface acoustic wave sensors, International Journal of Advanced Manufacturing Technology, 69, 2013, p1421 - 1430 Journal Article, 2013 DOI

Badger, J. and Murphy, S. and O'Donnell, G. and Kitson, S. and Perkins, N., Variation of grinding power and temperatures after dressing with single-point and CVD-log diamond dressing tools, 2013 Conference Paper, 2013

Kerrigan, K. and Thil, J. and Hewison, R. and O'Donnell, G.E., An integrated telemetric thermocouple sensor for process monitoring of CFRP milling operations, 1, (1), 2012, pp449-454 Conference Paper, 2012 DOI

Harris, P., Whelan, T., O'Donnell, G.E., Predictive consumption models for electropneumatic production systems, IEEE/ASME Transactions on Mechantronics, 2012 Journal Article, 2012 DOI

Trimble, D., Monaghan, J., O'Donnell, G.E., Force generation during friction stir welding of Al2024-T3, CIRP Annals- Manufacturing Technology, 61, (1), 2012, p9 - 12 Journal Article, 2012 DOI

O'Driscoll E, Kelly K, Cusack D.O, O'Donnell G.E, Characterising the energy consumption of machine tool actuator components using pattern recognition, 8th CIRP International Conference on Intelligent Computation in Manufacturing Engineering, Ischia, Italy, 18-20 July, edited by Professor R. Teti, Professor D. D'Addona , 2012 Conference Paper, 2012

J. Morgan, G. Eisenblätter, J. Trostel, G.E. O'Donnell(ed.), International Manufacturing Conference, Machine tool process monitoring and machine condition monitoring - examining data acquisition gateways for process adaption, University of Ulster, School of Engineering, Shore Road, Newtownabbey, BT37 0QB, Northern Ireland, 29, 29th - 30th August, School of Engineering, University of Ulster, 2012, 1 - 10 p Proceedings of a Conference, 2012

P. Eret, C. Harris, G. O'Donnell, C. Meskell, A practical approach to investigating energy consumption of industrial compressed air systems, Proceedings of the Institution of Mechanical Engineers, Part A: Journal of Power and Energy, 226, (1), 2012, p28 - 36 Journal Article, 2012 DOI

Donohoe, B.; Geraghty, D.; O'Donnell, G.E.; Stoney, R., Packaging Considerations for a Surface Acoustic Wave Sensor, IEEE Sensors, 12, (5), 2012, p922-925 Journal Article, 2012 DOI

P. Harris, G.E. O'Donnell, T. Whelan, Energy efficiency in pneumatic production systems: state of the art and future directions, Leveraging Technology for a Sustainable World Proceedings of the 19th CIRP Conference on Life Cycle Engineering, University of California, Berkeley, California, USA, 23-25 May, edited by D. Dornfeld, B. Linke , 2012 Conference Paper, 2012

O'Driscoll, E. and Og Cusack, D. and O'Donnell, G.E., Implementation of energy metering systems in complex manufacturing facilities-A case study in a biomedical facility, 1, (1), 2012, pp524-529 Conference Paper, 2012 DOI

P. Ervine, G.E. O'Donnell, The Influence of Machining Conditions on Cutting Force and, Proceedings of IMC 28, DCU, Dublin, Ireland, 30th Aug- 1st Sept, edited by Dr. J. Geraghty, Dr. P. Young , 2011 Conference Paper, 2011

R. Stoney, B. Donohue, G.E. O Donnell, D. Geraghty, Initial results on the Characterisation and Application of Packaged Surface Acoustic Wave Strain Sensors, Proceedings of IMC 28, DCU, Dublin, Ireland, 30th Aug- 1st Sept, edited by Dr. J. Geraghty, Dr. P. Young , 2011 Conference Paper, 2011

K. Kerrigan, H. Jouhara, G.E. O'Donnell and A.J. Robinson, Heat pipe-based radiator for low grade geothermal energy conversion in domestic space heating, Simulation Modelling Practice and Theory, 19, (4), 2011, p1154-1163 Journal Article, 2011 TARA - Full Text DOI

Brian Donohoe, Brian McCormack, Dermot Geraghty, Garret E. O'Donnell, Modelling the alignment sensitivity of a SAWR strain sensor to applied strain, IEEE Sensors, Limerick, Ireland, October 28, 2011, pp1665 - 1668 Conference Paper, 2011 DOI

Brian Donohoe, Rory Stoney, Dermot Geraghty,Garret O'Donnell , Wireless Calibration of a Surface Acoustic Wave Resonator as a Strain Sensor, IEEE Sensors, 11, (4), 2011, p1026 - 1032 Journal Article, 2011 DOI

Jeffrey Badger, Stuart Murphy, Garret O'Donnell, The effect of wheel eccentricity and run-out on grinding forces, waviness, wheel wear and chatter, International Journal of Machine Tools & Manufacture, 51, (10-11), 2011, p766-774 Journal Article, 2011 TARA - Full Text

E. Brazel, R. Hanley, G.E. O'Donnell, The Influence of Process Variables on Power Monitoring of Abrasive Machining of Cobalt Chrome Alloy, Proceedings of IMC 28, DCU, Dublin, Ireland, 30th Aug -1st Sept, edited by Dr. J. Geraghty, Dr. P. Young , 2011 Conference Paper, 2011

Paul G. Harris, Garret E. O'Donnell, Tom Whelan, Modelling and identification of industrial pneumatic drive system, The International Journal of Advanced Manufacturing Technology, 2011 Journal Article, 2011 DOI

Donohoe, B. and Mc Cormack, B. and Geraghty, D. and O'Donnell, G.E., The modeling of the alignment sensitivity of a SAWR strain sensor to applied strain, (6127138), 2011, pp1665-1668 Conference Paper, 2011 DOI

Kelly, A. and O'Donnell, G.E., Using Tactile NC Geometric Measurement in Closed Loop End Milling Machining of Hardened Steel, 27th International Manufacturing Conference , GMIT, Galway, Ireland , 1 - 3 September 2010, edited by V. Butler, K. Kelly, P. Delassus and G. Mac Michael , 2010, pp239 - 250 Conference Paper, 2010

P.Eret, C.Harris, T. DeLasa, C.Meskell, G.E. O'Donnell, Industrial Compressed Air Usage - Two case studies, 7th International Fluid Power Conference, Aachen, Germany, 22-24 March, edited by H. Murrenhoff , 2010, pp355 - 366 Conference Paper, 2010

P.Eret, C.Harris, C.Meskell, G.E. O'Donnell, Combined Heat and Air Generation - A Technical Study, 7th International Fluid Power Conference, Aachen, Germany, 22-24 March, edited by H. Murrenhoff , 2010, pp235 - 245 Conference Paper, 2010

Harris, P., O'Donnell, G.E., Whelan, T.,, Model-based predictive consumption of compressed air for electro-pneumatic systems, 36th International MATADOR Conference, Manchester UK, 14-16 July, edited by L. Li and S.Hinduja , Springer, 2010, pp405 - 408 Conference Paper, 2010

Trimble, D., Monaghan, J. and O'Donnell, G.E., Force Generation During FSW of AA2024-T3, 27th International Manufacturing Conference , GMIT, Galway, Ireland, 1 - 3 September 2010, edited by V. Butler, K. Kelly, P. Delassus and G. Mac Michael , 2010, pp263 - 274 Conference Paper, 2010

O'Driscoll, E., O'Donnell, G.E. and Cusack, D. Óg, Environmental Analysis of Process Chains - A Bio-medical Case Study, 27th International Manufacturing Conference, GMIT, Galway, Ireland, 1 - 3 September 2010, edited by V. Butler, K. Kelly, P. Delassus and G. Mac Michael , 2010, pp277 - 288 Conference Paper, 2010

Holland, D., O'Donnell, G. E., Bennett, G.J., Open Design and the Reprap Project, 27th International Manufacturing Conference , GMIT, Galway, Ireland, 1-3 September 2010, edited by V. Butler, K. Kelly, P. Delassus, and G. Mac Michael , 2010, pp97 - 106 Conference Paper, 2010 TARA - Full Text

Teti, R., Jemielniak, K., O'Donnell, G., Dornfeld, D., Advanced monitoring of machining operations, CIRP Annals- Manufacturing Technology, 59, (2), 2010, p717 - 739 Journal Article, 2010 DOI

Brian Donohoe, Garret O'Donnell, Dermot Geraghty, Development and characterisation of a wireless strain sensor based on the surface acoustic wave effect, Wireless as an Enabling Technology - Innovation for a Critical Infrastructure, Dublin, Ireland, April 22, Royal Irish Academy, 2010 Conference Paper, 2010

Geary, C, O'Donnell, G.E., Jones, E., FitzPatrick, D., Birkinshaw, C.,, Automated in-vitro testing of orthopaedic implants: a case study in shoulder joint replacement , Proceedings of the Institution of Mechanical Engineers, Part H: Journal of Engineering in Medicine, 224, (11), 2010, p1297 - 1309 Journal Article, 2010 DOI

Brian Donohoe, G.E.O'Donnell, Dermot Geraghty, Surface acoustic wave sensors (SAW), the development of a versatile sensor, International Conference on Multi-Material Micro-Manufacture(4M) and the International Conference on Micro-Manufacture (ICOMM), Forschungszentrum Karlsruhe, Germany, 23 - 25 September, edited by Kornel Ehmann and Stefan Dimov , 2009, pp393 - 396 Conference Paper, 2009 DOI

O'Driscoll, E. O'Donnell, G.E. and Gormley, K., Visualisation Tools for the Rapid Design and Implementation of Automaton Projects-Virtual Environments and Soft Commissioning, 26th International Manufacturing Conference , Trinity College Dublin, Dublin, Ireland, 2 - 4 September 2009, edited by Kevin Kelly and Garret E. O'Donnell , 2009, pp199 - 206 Conference Paper, 2009

Brazel, E., Hanley, R. and O'Donnell, G.E., Process Monitoring in Grinding: A Case in Grinding of Biomedical Implants, 26th International Manufacturing Conference, Trinity College Dublin, Dublin, Ireland, 2 - 4 September 2009, edited by Kevin Kelly and Garret E. O'Donnell , 2009, pp163 - 172 Conference Paper, 2009

Harris, P., O'Donnell, G.E. and Whelan, T., An Evaluation of Compressed Air Consumption Efficiency of an Automated Assembly Production Module, 26th International Manufacturing Conference , Trinity College Dublin, Dublin, Ireland, 2 - 4 September 2009, edited by Kevin Kelly and Garrett E. O'Donnell , 2009, pp69 - 76 Conference Paper, 2009

Golden, P., Borza, G., O'Donnell, G.E., Kelly, K., Development of a Decision Support system for Energy Optimisation in Plastic Processing, IMC 26 - Energy Efficient & Low Carbon Manufacturing, Trinity College Dublin, 2-4 September 2009, edited by G., O'Donnell, G.E., Kelly, K. , 2009 Conference Paper, 2009

Lynch, D., O'Donnell, G.E., Initial Results From Processing Of Acoustic Emission Signals From Small Diameter Drilling, Irish Signals and Systems Conference, Initial Results From Processing Of Acoustic Emission Signals From Small Diameter Drilling, Irish Signals and Systems Conference, Dublin, Ireland, June 10,11 2009, 2009 Conference Paper, 2009

Ervine, P. and O'Donnell, G.E., An Investigation into the Machining of Polymer Materials, 26th International Manufacturing Conference, Trinity College Dublin, Dublin, Ireland, 2 - 4 September 2009, edited by Kevin Kelly and Garrett E. O'Donnell , 2009, pp145 - 154 Conference Paper, 2009

Kelly, K., O'Donnell, G.E(ed.), IMC26 - Energy Efficient & Low Carbon Manufacturing, Trinity College Dublin, 2-4 September 2009, 2009 Proceedings of a Conference, 2009

Gilchrist, J. and O'Donnell, G.E., An Investigation into Small Diameter Drilling Utilising the Acoustic Emission Phenomenon, 26th International Manufacturing Conference, Trinity College Dublin, Dublin, Ireland, 2 - 4 September 2009, edited by Kevin Kelly and Garret E. O'Donnell , 2009, pp173 - 180 Conference Paper, 2009

Donohoe, B., Geraghty, D., O'Donnell, G.E., The Development Of A Standardised Testing And Calibration Procedure For Surface Acoustic Wave Resonator (SAWR) Strain Sensors, 26th International Manufacturing Conference, Trinity College Dublin, Dublin, Ireland, 2 - 4 September, edited by Kevin Kelly, Garret E. O'Donnell , 2009, pp215 - 224 Conference Paper, 2009

O'Donnell, G.E., Kelly, K., Geraghty, D., Exploring the spectrum of the acoustic emission signal during microdrilling, European Society for Precision Engineering and Nanotechnology, Zurich, 18th-22nd May, edited by Dr. Wolfgang Knapp, ETH Zurich , 2008 Conference Paper, 2008

Precision manufacturing technologies:cases in the biomedical device industry in, editor(s)Ciaran K. Simms & Patrick J. Prendergast , Perspectives on Design and Bioengineering, Essays in honour of C.G. Lyons, Dublin, Trinity Centre of Bioengineering, 2008, pp150 - 160, [G.E. O'Donnell] Book Chapter, 2008

Donohoe, B., McCormack, B., Geraghty, D., O'Donnell, G.E., An investigation into the development of Surface Acoustic Wave (SAW) devices as strain sensors, 25th International Manufacturing Conference, Dublin Institute of Technology, Dublin, Ireland, 3 - 5 Sept, edited by Robert Simpson , 2008, pp575 - 582 Conference Paper, 2008

Brian Donohoe, Brian McCormack, Dermot Geraghty, Garret O'Donnell, Passive, wireless strain sensing based on surface acoustic wave (SAW) devices - applications for process monitoring in high performance cutting, CIRP, 3rd International Conference on High Performance Cutting (HPC), Dublin, Ireland, June 12-13, edited by G. Byrne, Garret E. O'Donnell , 2008 Conference Paper, 2008

Kelly, K., Buckley, C., O'Donnell, G.E., Ervine, P., Surface Finish in Micro-drilling of PTFE, 25th International Manufacturing Conference, Dublin Institute of Technology, 3 - 5 Sept, edited by Robert Simpson , 2008, pp65 - 72 Conference Paper, 2008 TARA - Full Text

G. Byrne & G.E. O'Donnell, Proceedings of the 3rd CIRP International Conference on High Performance Cutting- Micromachining, Dublin, 2008 Book, 2008

Harris, P., O'Donnell, G.E., Whelan, T., Eustace, G., Environmentally Benign Manufacturing- A investigation of energy usage in discrete manufacturing, 25th International Manufacturing Conference, Dublin Institute of Technology, Dublin, Ireland, 3 - 5 Sept, edited by Robert Simpson , 2008, pp531 - 538 Conference Paper, 2008

Bareggi, A., O'Donnell,G.E., Torrance, A., Modelling and experimental analysis of high speed air jets used during metal cutting as a cooling technique, 3rd CIRP International Conference on High Performance Cutting - Micromachining, Dublin, Ireland, June 12,13th, edited by G. Byrne and G.E. O'Donnell , Vol. 1, 2008, pp337 - 346 Conference Paper, 2008

Gilchrist, J., Connolly, P., Geraghty, D., O'Donnell, G.E., The design and development of a precision gantry positioning system for micromachining, 25th International Manufacturing Conference, Dublin Institute of Technology, Dublin, Ireland, 3 - 5 Sept, edited by Robert Simpson , 2008, pp57 - 64 Conference Paper, 2008

Kerrigan. K., Jouhara, H., Robinson, A., O'Donnell, G.E., Investigating the DFM approach to the development of a thermally optimised finned tube heat exchanger, 25th International Manufacturing Conference, Dublin Institute of Technology, Dublin, Ireland, 3 - 5 Sept, edited by Robert Simpson , 2008, pp539 - 548 Conference Paper, 2008

CIRP Journal of Manufacturing Science and Technology, Vol. 1, Iss. 2, (2008), 63 - 118p, G. Byrne, F. Klocke, Y. Altinas, D. Dornfeld, G.E. O'Donnell, [eds.] Journal, 2008

Byrne, G., O'Donnell, G.E., An Integrated Force Sensor Solution for Process Monitoring of Drilling Operations, Annals of CIRP, 56/1/, 2007, p89 - 92 Journal Article, 2007 DOI

Lee, C.K., Robinson, A.J., O'Donnell, G.E., Verheggen, J., Ching, C.Y., Development of Electrohydrodynamic micropump for microscale electronics cooling, 24th International Manufacturing Conference, Waterford, Ireland, 29th-30th August, edited by Phelan, J. , 2007 Conference Paper, 2007

O'Donnell, G.E., Kelly, K., Process monitoring of high speed small diameter drilling operations, 7th International European Society of Precision Engineering and Nanotechnology (euspen) conference, Bremen, Germany, 20-24th May, edited by Prof. Ekkard Brinksmeier , 2007, pp109 - 112 Conference Paper, 2007

G.E. O'Donnell, Sensor Technology for Process Monitoring in Flexible Machining Systems [ISBN 1-905254-13-x], Dublin, Published by AMS Research Centre, UCD, 2007 Book, 2007

Bareggi, A., O'Donnell, G.E., Torrance, A., Modelling Thermal Effects in Machining using Finite Element Methods, 24th International Manufacturing Conference, Waterford, Ireland, 29th-31st August, edited by Phelan, J. , 2007 Conference Paper, 2007

Kelly, K., O'Donnell, G.E., Decision Making under Uncertainty in Tool Condition Monitoring, 24th International Manufacturing Conference, Waterford, Ireland, 29th-31st August, edited by Phelan, J. , 2007, pp965 - 976 Conference Paper, 2007 TARA - Full Text

O' Donnell, G.E., Byrne, G., Kelly, K., Kirchheim, A., Process Monitoring Using Integrated Force Sensors, Journal of Machine Engineering , Vol. 6 , (No. 2), 2006, p56 - 74 Journal Article, 2006

Bareggi, A., Torrance, A., O'Donnell, G.E., Green cutting using supersonic air jets as coolant and lubricant during turning, The 4th International Conference on Manufacturing Research, Liverpool, UK, 5th-7th September, 2006, pp261 - 266 Conference Paper, 2006

O'Donnell, G.E., Byrne, G., Kelly, K., Kirchheim, A., An Integrated Sensing Solution for Monitoring a Flexible Machining Centre, Competitive Manufacturing in 2001, Dublin, Ireland, 5-7 Sept. 2001, edited by G. Cummings , 2001, pp331 - 340 Conference Paper, 2001

O'Donnell, G.E., Young, P., Kelly, K., Byrne, G., Towards the Improvement of Tool Condition Monitoring Systems in the Manufacturing Environment, Journal of Materials Processing Technologies, 119, 2001, p133 - 139 Journal Article, 2001

O'Donnell, G.E., Kelly, K., Byrne, G. , Use of a Sensor Integrated Motor Spindle for Monitoring of a Flexible Machining Centre, Intelligent Computation in Manufacturing Engineering, Capri, Italy, edited by R. Teti , 2000, pp383 - 388 Conference Paper, 2000

O'Donnell, G.E., Young, P., Kelly, K., Byrne, G., Towards the Improvement of Tool Condition Monitoring Systems in the Manufacturing Environment, Advances in Material & Processing Technologies, Dublin, Ireland, edited by S. Hashmi , 1999, pp595 - 604 Conference Paper, 1999

Non-Peer-Reviewed Publications

G.E. O'Donnell, S. Nolan, C. Meskell, An Experimental Test-bed for Compressed Air Systems Testing and Control-Optimisation Experimentation, Intel Ireland Research Conference, Dublin, 03-04 October, 2012, Intel ERIC Invited Talk, 2012

G.E. O'Donnell, S. Nolan, C. Meskell, An Experimental Test-bed for Compressed Air Systems Testing and Control-OPtimisation Experimentation, Intel Ireland Research Conference, Dublin, 03-04 October, 2012, Intel ERIC Invited Talk, 2012

G.E. O Donnell, C. Meskell, S. Nolan, Technology Innovation for Irish Manufacturing and Energy Competitiveness, 2012 Working Paper, 2012

N. Aughney, G.E. O'Donnell, Lean Energy - the practical route to competitiveness , Becoming Lean- the practical route to competitiveness, Dublin Castle, Dublin, Ireland, 10th May, 2011, Enterprise Ireland/IDA Invited Talk, 2011

Ciaran Simms, Gareth J. Bennett, Garret O'Donnell, Eamonn McKnight, Ali McCorkell, Development of a gait training device for children with cerebral palsy, TCD-UCD Engineering Design Innovation Research Event, Trinity College Dublin, Foster Place, Dublin 2, April 27 2010, edited by Prof. Brian Broderick, Prof. Michael Gilchrist , 2010 Poster, 2010 TARA - Full Text

G.E.O'Donnell, Sensing and Control of Laser Material Processing in Aerospace Manufacturing, Airbus Hamburg, Germany, 11th December, 2007 Invited Talk, 2007

G.E. O'Donnell, Process monitoring of micromachining operations, Symposium on micromachining, Corporate Research and Development, Robert Bosch GmbH, Schwieberdingen, Germany , 30th March, 2007 Invited Talk, 2007

G.E. O'Donnell, Discrete Event Simulation Modelling of an Airport Airside System, 3rd Workshop on Simulation in Manufacturing, Services and Logistics, Intel, Ireland, 18-19 June, 2007 Invited Talk, 2007

G.E. O Donnell, Monitoring and control of abrasive material removal processes, Planarisation Technology Workshop, University College Dublin, 17th August, 2007 Invited Talk, 2007

G.E. O'Donnell, High Performance Machining, tool wear and tool breakage detection, Bombardier Aerospace Research and Development Seminar, Belfast, Ireland, 6-8 June, 2006, 2006 Invited Talk, 2006

G.E.O'Donnell, Measuring forces using integrated force sensors, Process monitoring in 5 axis machining, DaimlerChrysler AG, Research Body & Powertrain, Ulm, Germany, 20th, February 2006, 2006 Invited Talk, 2006

G.E. O'Donnell, Experimental investigations using integrated force sensors in a direct driven motor spindle , Workshop on Force Monitoring in Machining, WZL, RWTH Aachen University of Technology, Aachen, Germany, 9th March 2006, 2006 Invited Talk, 2006

G.E. O'Donnell, G. Byrne, K. Kelly, A. Kirchheim, Process Monitoring Using Integrated Force Sensors, XVII Workshop on Supervising and Diagnostics of Machining Systems, Karpacz, Poland, 13th-15th March 2006, 2006, Wroclaw University of Technology, Invited Talk, 2006

G.E. O'Donnell, Using Extend(TM) simulation software for Discrete Event Simulation, 2nd Workshop on Simulation in Manufacturing, Services and Logistics, DCU, Dublin, Ireland, 11-12th Nov., 2005, Irish Society for Simulation in Manufacturing, Services and Logistics Invited Talk, 2005

G.E. O'Donnell, System Simulation, putting science into automation investment decisions, 2005 Irish Automation Seminar , Dublin, Ireland, 7th Sept, 2005, Enterprise Ireland & Automation Research Centre, UL Invited Talk, 2005

Research Expertise

Description

Research interests are based around advancing manufacturing technology, including manufacturing technology that underpins ICT and Bio-medical technologies, high performance machining in biomedical, automotive and aerospace applications. Specific research interests include: . Sensing, process monitoring and control of manufacturing and high performance machining and grinding operations. . Micro-manufacturing including the machining, handling, assembly and inspection of micro-components. . Automation of manufacturing operations and the automation of laboratory testing. . Sustainable and energy efficient manufacturing. . Development and characterisation of sensor systems and adaptive control. . Measurement and inspection in manufacturing.

Projects

  • Title
    • The development of Surface Acoustic Wave Strain Sensors SAW's for Process Monitoring
  • Summary
    • Surface acoustic wave strain sensors have advantages of wireless and passive operation, and have significant potential in strain measuring applications on rotating or mobile equipment. The project builds on previous projects undertaken within the department investigating fundamental aspects of SAW sensors. The current project focussed on wireless interogation and application investigations. (with D.Geraghty)
  • Funding Agency
    • IRCSET
  • Date From
    • Oct, 2011
  • Date To
    • Sept, 2014
  • Title
    • Development of technical intelligence for energy saving in pneumatic production systems
  • Summary
    • The development of accurate device models for pneumatic actuation systems requires the combination of discrete and continuous models. The integration of these models with appropriate machine control systems such as PLC and DCS systems, could allow for the predictive consumption of compressed air. The postdoctoral research project investigates this specific area in collaboration with HP Ireland and the I2E2 competence centre research activity taking place in TCD
  • Funding Agency
    • IRCSET
  • Date From
    • Feb, 2012
  • Date To
    • Jan, 2014
  • Title
    • In-process monitoring during abrasive material removal processes
  • Summary
    • The aim is to develop a methodology for measuring and characterising the abrasive material removal processes for finishing and superfinishing of biomedical components. The project will consider the development of processing and decision making algorithms including the correlation of the in-process sensor information with the process quality.
  • Funding Agency
    • IRCSET
  • Date From
    • Oct, 2008
  • Date To
    • Sept, 2012
  • Title
    • Energy and power consumption in machine tools
  • Funding Agency
    • GREP
  • Date From
    • Sept. 2011
  • Date To
    • Aug, 2015
  • Title
    • Micromachining of biomedical polymers
  • Funding Agency
    • IRCSET- Alcon Ireland
  • Date From
    • 2008
  • Date To
    • 2012
  • Title
    • Measurable phenoma in the machining of polymers
  • Funding Agency
    • Bilateral- DePuy Ireland
  • Date From
    • 2008
  • Date To
    • 2010
  • Title
    • Fundamental investigations into the machining of polymers
  • Funding Agency
    • IRCSET
  • Date From
    • Mar, 2011
  • Date To
    • Feb, 2015
  • Title
    • Compressed air systems optimisation
  • Summary
    • The I2E2 competence centre in collaboration with TCD are undertaking research on the development of algorithms and methodologies for the optimum usage of compressed air in large scale and SME type industries(with Dr. C. Meskell).
  • Funding Agency
    • Enterprise Ireland/IDA
  • Date From
    • Dec, 2010
  • Date To
    • Dec, 2012
  • Title
    • Adaptive Control of Metal Cutting ADACOM
  • Summary
    • ADACOM will develop a generic modular adaptive control platform that will allow metal cutting processes to respond to changing circumstances by combining technologically advanced sensor systems, process adaptive control strategies and actuator systems. A broad range of industry sectors; Automotive, Industrial technologies, Printing machine manufacturer have defined common problems which ADACOM will address. Sensor companies together with the knowledge providers WZL, TCD and MONDRAGON University and industry partners will combined their efforts to develop a robust solution. The proposed adaptive control platform will directly benefit the project partner industries and will have a significant impact in industries involved in metal cutting and therefore will offer benefits for wider European industry.
  • Funding Agency
    • EU-FP7
  • Date From
    • Oct 2008
  • Date To
    • Sept 2012
  • Title
    • Energy efficiency in compressed air systems
  • Summary
    • The I2E2 competence centre in collaboration with TCD developed evaluation tools to examine the efficiency of compressed air systems in large scale industry with a number of leading US MNC's (with Dr. C. Meskell).
  • Funding Agency
    • Enterprise Ireland/IDA
  • Date From
    • April, 2009
  • Date To
    • Sept, 2010
  • Title
    • Measurement and characterisation of the friction stir welding process
  • Summary
    • Friction stir welding is a relatively new process pioneered by the TWI in the UK. The process offers considerable advantages in the joining of materials such as the 20xx series Aluminiums. This project focussed on the modelling and measurement of the friction stir welding process (with Prof. J. Monaghan).
  • Funding Agency
    • TCD award
  • Date From
    • Oct, 2008
  • Date To
    • Oct, 2011
  • Title
    • Evaluation of electrical energy consumption in manufacturing process chains
  • Summary
    • Electrical energy consumption in manufacturing is currently a focus of intense scrutiny due to energy costs and company concern regarding carbon emissions. This project focussed on development of energy metrics for manufacturing process chains, including the development of intelligent measurement and analysis strategies.
  • Funding Agency
    • IRCSET
  • Date From
    • Oct, 2009
  • Date To
    • Sept, 2012
  • Title
    • Investigation of energy efficiency in Polymer Processing- Internal recycling of energy
  • Summary
    • Polymer processing techniques such as blow moulding and injection moulding use significant amounts of heat, chilled air, compressed air, chilled water and electrical energy. There has been little work published on quantifying the energy use in the polymer processing cycle. For example, capturing the heat energy and reusing this energy in other processes or in space heating is an obvious energy saving solution- effectively "internal recycling". The goal of this project is to optimise the energy usage in polymer processing by undertaking a systems analysis and developing an energy optimisation methodology/model for the blow moulding process in collaboration with an industrial partner.
  • Funding Agency
    • EPA
  • Date From
    • 2008
  • Date To
    • 2010
  • Title
    • Characterisation of compressed air systems in manufacturing
  • Summary
    • Energy costs in manufacturing are forcing industries to adopt more environmentally efficient manufacturing processes and strategies. This research work is focussing on the characterisation of compressed air systems, in particular focussing on characterisation of penumatic devices in automated equipment.
  • Funding Agency
    • IRCSET
  • Date From
    • 2007
  • Date To
    • 2011
  • Title
    • Intelligent monitoring of microdrilling operations using acoustic emission
  • Summary
    • Microdrilling of holes less than 1 mm diameter is becoming commonplace in a number of sectors due to the ongoing trend towards the miniaturisation of products, e.g. diesel injection systems, biomedical filters. While microdrilling is well established in the printed circuit board manufacturing sector, microdrilling presents significant technical and operational challenges. For example, due to the scale it is impossible for the human to monitor the process. The aim of this project is to prove the concept that the acoustic emission signal contains information about the microdrilling process which can be processed in order to detect microdrill wear and prevent microdrill breakage. This will provide cost savings to end users involved in micromanufacturing in the automotive, biomedical and electronics sectors.
  • Funding Agency
    • Enterprise Ireland
  • Date From
    • Jan 08
  • Date To
    • Jan 09
  • Title
    • Investigating the characteristics of Surface Acoustic Wave (SAW) sensors
  • Summary
    • This research project involves the design development and characterisation of Surface Acoustic Wave (SAW) sensors. The project involved the design of SAW sensors, and the integration of interrogation solutions into suitable measurement chains. The work also focussed on the development of suitable calibration characterisation equipment for traditional strain as well as SAW based strain solutions. (with Mr. D Geraghty)
  • Date From
    • 2007
  • Date To
    • 2011
  • Title
    • Design of variable conductance heat pipes
  • Summary
    • In this project a novel approach to active control of heat transfer in heat pipes will be developed. A key aspect of the work includes the design for manufacture, through the development of thermal models and thermo-mechanical design guidelines for optimised heat transfer (with Dr. T. Robinson)
  • Funding Agency
    • Enterprise Ireland
  • Date From
    • July 2007
  • Date To
    • July 2009
  • Title
    • Meso and micro scale machining investigations
  • Summary
    • Machining operations such as drilling and milling at the meso and micro scale present significant technical challenges such as the requirement for high spindle speeds and the need for process monitoring and control. This project is a collaboration between Westwind Air Bearing Ltd. and the Department of Mechanical and Manufacturing Engineering TCD looking at fundamental science and applications in micro machining.
  • Funding Agency
    • Bilateral project
  • Date From
    • January 07
  • Title
    • Energy efficiency in discrete and continuous manufacturing
  • Summary
    • The aim is to develop a methodology for measuring and characterising energy usage in combined continuous and discrete manufacturing processes. The methodology should therefore consider all direct energy inputs into the process (e.g. heat, machine power) and also all supporting energy required (e.g. clean room, lighting, HVAC). This will involve the identification and analysis of the energy consumption metrics within the enterprise.
  • Funding Agency
    • IRCSET
  • Date From
    • Oct 2008
  • Date To
    • Sept 2009
  • Title
    • Development of electrohydrodynamic (EHD) micropumps
  • Summary
    • Design and development of EHD micropumps for cooling. (lead by Dr. C. Ching, with Dr. T. Robinson)
  • Funding Agency
    • Tyndall National Access Programme
  • Date From
    • April 07
  • Title
    • Micro-manufacturing
  • Summary
    • 5 axis micro machining for the manufacture of macro components with micro features (with Dr. T. Robinson)
  • Funding Agency
    • School of Engineering TCD
  • Date From
    • May 2006
  • Title
    • Development of a wear testing apparatus for shoulder glenoid prosthesis
  • Summary
    • The development of glenoid shoulder prosthesis for humans requires rigorous testing to ensure long and reliable component life. An automated wear testing system was developed using servo motor control for abduction-adduction combined with internal and external joint rotation. The control system was developed using National Instruments Fieldpoint hardware. The control strategies included the recording of wear data and facilited remote access via internet to the machine controller during testing. The project is ongoing and forms part of a larger project between Stryker Europe, Department of Material Science Technology, University of Limerick and the Department of Electrical, Electronic and Mechanical Engineering University College Dublin.
  • Date From
    • 2005
  • Date To
    • 2006
  • Title
    • Characterising the CVD dressing process
  • Funding Agency
    • IRCSET
  • Date From
    • 2009
  • Date To
    • 2013

Keywords

Abrasive machining; Artificial Intelligence; Automation, Robotic Control Systems; CELL-SURFACE; Control Engineering; Control Systems (Mechanical Engineering); Decision support tools; Discrete event simulation; ENERGY EFFICIENCY; ENERGY MINIMIZATION; Engineering Design; Industrial Engineering; Industrial Processes, Energy Use; Industrial Robotics; Inventory Control Systems; Machine Design; Manufacturing Engineering; Mechanical Engineering; Microengineering, micromachining; MICROMANUFACTURING; Modelling, modelling tools, 3D modelling; OPERATIONS MANAGEMENT; Precision Engineering; Production Engineering; Robotics; Sensory science, sensors and instrumentation; Signal processing; Systems analysis and models development; Tribology and surface engineering

Recognition

Representations

Chairman of the Terminology Committee of The International Academy of Production Engineering CIRP 2013

Journal reviewer for CIRP Journal of Manufacturing Science and Technology 2013

Joint Chairman of the 26th International Manufacturing Conference IMC26- Energy Efficient and Low Carbon Manufacturing, September 2-4, Trinity College Dublin, Ireland 2009

Technical Secretary of The International Academy of Production Engineering (CIRP), Scientific Technical Committee STC-D/Terminology (Technical Dictionary) 2007

Committee member of the Irish Society for Simulation in Manufacturing, Services and Logistics. 2005

Journal reviewer for IMechE Journal of Engineering Manufacture 2005

Committee member of the International Manufacturing Committee -IMC 2006

Joint Chairman of the 3rd International CIRP conference on High Performance Cutting- Micromanufacturing, 12-13 June, 2008, UCD, Dublin Ireland. 2007

Journal reviewer for IMechE Journal of Mechanical Engineering Science 2007

International Scientific Committee member of 12th CIRP Conference on Modelling of Machining Operations, San Sebastian, Spain, 7-8 May 2009

Memberships

Associate Member of The International Academy of Production Engineering 2013

Member of The International Academy of Production Engineering -CIRP (Research affiliate) 2007 – present

Member of Institute of Engineers of Ireland, MIEI 1996 – present

Member of the Institute of Physics, MInstP 1998 – present

Member of the Institute of Electrical and Electronic Engineers, MIEEE 2002 – 2007

Member of the Society of Manufacturing Engineers

Member of the European Society for Precision Engineering and Nanotechnology-EUSPEN 2007 – 2009